Piece-rate traceability is a method for tracking and recording the quantity of products completed by each worker during the production process. It can help businesses reduce the following costs:
Labor Costs: Piece-rate traceability enables businesses to more accurately calculate the workload and output of each worker, leading to precise calculations of wages and bonuses. This helps reduce the costs associated with human resources management and motivates workers to improve production efficiency.
Production Costs: Through piece-rate traceability, businesses can gain better insights into the performance of each worker in the production process, identifying inefficient or low-quality stages for improvement. This can reduce the quantity of scrap, rework, and repairs, thereby lowering production costs.
Inventory Costs: Piece-rate traceability provides detailed records of the output of each worker, including information on time, quantity, and quality. This helps businesses better control inventory levels, avoid excessive stockpiling, and reduce inventory management and storage costs.
Quality Costs: Piece-rate traceability assists businesses in promptly identifying product quality issues and tracing them back to specific workers and production batches. This facilitates the swift implementation of corrective measures, reducing the occurrence of quality issues and lowering quality costs, such as returns, claims, and customer complaints.
Management Costs: Piece-rate traceability offers detailed data and reports on the production process, aiding businesses in making management decisions related to production planning, resource allocation, and performance evaluation. This helps improve management efficiency and reduces management costs.
In summary, piece-rate traceability can help businesses improve production efficiency, reduce scrap and rework rates, optimize inventory management, enhance product quality, and improve management efficiency. Consequently, it leads to lower labor costs, production costs, inventory costs, quality costs, and management costs.